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CATERPILLAR 3500 3508 3512 3516 Engines Service Manual For Sale


CATERPILLAR 3500 3508 3512 3516 Engines Service Manual



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CATERPILLAR 3500 3508 3512 3516 Engines Service Manual:
$6


tnewcamp1 Store
CATERPILLAR 3508 DIESEL GENERATOR 720KV SERVICE MANUAL 650 PLUS PAGES IN PDF FORMAT mailed cdon request it can be emailed also !!!

CAT Caterpillar 3500 3508 3512 3516 EnginesApproved for public release, distribution is unlimited

TECHNICAL MANUAL

OPERATOR’ S, UNIT, INTERMEDIATE

(DS) AND INTERMEDIATE (GS)

MAINTENANCE MANUAL

FOR ENGINE, DIESEL,

CATERPILLAR, MODEL 3508

NSN 2815-01-216-0938

FOR USE IN SERVICE MANUALS:

3500 INDUSTRIAL ENGINES,

SENR2573

VOLUME I SPECIFICATIONS,

REGO1312FOR USE IN SERVICE MANUALS:

3500 INDUSTRIAL ENGINES,

SENR2573

VOLUME I SPECIFICATIONS,

REGO1312

SPECIFICATIONS

FOR 3500 INDUSTRIAL

ENGINE ATTACHMENTS

49Y1-UP 65Z1-UP

95Y1-UP 68Z1-UP

27Z1-UP 71Z1-UPTable of Contents
TM 5-2815-232-14
Table of ContentsSpecifications for Engine Attachments, 3500 Industrial Cooling System
Water Pump General Tightening Torque for Bolts, Nuts, and Taper lock Studs After cooler
Water Connection Group - Outlet
Torque for Flared and 0-Ring Fittings
Engine Design Water Temperature Regulators
Fuel System V-Belt Tension Chart
Fuel Injection Fuel Pressure Regulator (Earlier) Basic Engine Components
Fuel Pressure Regulator (Later) Cylinder Block
Manual Shutoff Group Cylinder Liners
Fuel Injection Control Group Cylinder Liner Projection
Governor Fastener Group Pistons and Rings
Governor Drive Connecting Rods
Connecting Rod and Main Bearing Journals8
Air Induction and Exhaust System
Crankshaft Camshafts Crankshaft Wear Sleeves and Seals
Valves Front Balancer Group (3508)
Valve Covers Lower Front Gear Group
Valve Rocker Arms, Lifters and Bridges
Upper Front Gear Group (7N4871)
Cylinder Heads Rear Gear Group
Turbocharger Impeller Installation
Flywheel Turbochargers Flywheel Run out
Exhaust Manifolds Flywheel Housing
Air Intake Shutoff Flywheel Housing Bore
Lubrication System Flywheel Housing Run out
Alternators and Regulators Deleted
Oil Pump
Oil Filter Bypass Valve (Earlier)
Electrical System
Oil Filter Bypass Valve (Later)
Electric Starter Motors Deleted
Oil Cooler Bypass and Cooling Jet Starter Solenoids Deleted
Sequence Valves Air Starter Motors Deleted Troubleshooting
Pressure Regulating Valve for Fuel System
Air Starter Motor Deleted Fuel System Inspection
Systems Operation, 3500 Industrial Engines Checking Engine Cylinders Separately
Engine Design Fuel Injector Testing
Fuel System Injector Tester Preparation
Fuel Injection Control Linkage Operation of the Tester
Fuel Injector Leak Test for Injector Tester9
Woodward UG8 Lever Governors Injector Test Sequence0
Air Fuel Ratio Control Fuel Pressure
Engine Rotation Air Inlet and Exhaust System Finding Top Center Position for No.
After cooler Piston Turbochargers Camshaft
Valve System Components Start up Procedure
Lubrication System Crankshaft Positions for Fuel Timing
Cooling System Fuel Timing Basic Block Injector Synchronization
Cylinder Block, Liners and Heads Fuel Setting
Pistons, Rings and Connecting Rods Fuel Setting Adjustment
Crankshaft Engine Speed Measurement
Camshafts Woodward UG8 Lever Governor
Air Starting System Compensating Adjustment
Electrical System Low and High Idle Speed Adjustment
Alternator Speed Droop Adjustment
Starter Motor Air Fuel Ratio Control
Starter Solenoid Air Inlet and Exhaust System
Circuit Breaker Restriction of Air Inlet and Exhaust
Contactor Switch (Water Temperature0 Measurement of Pressure in Inlet Manifold
Testing and Adjusting Exhaust Temperature Projection of Cylinder Liners
Crankcase (Crankshaft Compartment) Flywheel and Flywheel Housing
Pressure Checking Crankshaft Deflection (Bend)
Compression Vibration Damper
Cylinder Heads Electrical System
Valves Test Tools for Electrical System
Bridge Adjustment Battery
Crankshaft Positions for Valve Charging System
Clearance Setting Starting System
Valve Clearance Air Starting System Deleted
Lubrication System Caterpillar, 3161 Governor
Too Much Oil Consumption Governor Types
Measuring Engine Oil Pressure Basic Governor
Oil Pressure is Low Governor Components
Oil Pressure is High Operation of the 3161 Governor
Too Much Bearing Wear Auxiliary Controls
Increased Oil Temperature Manual Shutdown
Cooling System Pressure Shutdown
Visual Inspection of the Cooling System..4Electric Shutdown
Testing the Cooling System Manual Mechanical Speed Control
Test Tools for Cooling System Pneumatic Speed Control
Pressure Cap Test Air Fuel Ratio Control
Radiator and Cooling System Leak Tests Speed Adjusting Motor Governor Head9
Water Temperature Gauge Test Manual Speed Setting Control9
Water Temperature Regulator Test Pneumatic Mid Speed Control0
Basic Block4Troubleshooting
Connecting Rod Bearings Governor Troubleshooting
Main Bearings Air Fuel Ratio Control Troubleshooting
Cylinder Block Pneumatic Speed Setting System Checks
Control Troubleshooting System Tests
Testing and Adjusting Shutoff Speed Setting Adjustment5
Governor Oil Pump Wiring Diagrams
Governor Preparation Governor Installation2500 Industrial Engines
Governor Adjustments Disassembly and Assembly
Auxiliary Controls Manual Shutoff
Hydra mechanical Protective System, Gauge Panel
3500 Series Engines Air Intake Shutoff
Specifications Tachometer Drive
Shutoff Control Group Crankcase Breather
Thermostatic Pilot Valve Water Temperature Regulators
Accessory (Shutoff) Drive Group Water Pump
Air Intake Shut off 6 Fuel Filter Housing
Tachometer and Service Meter Drive
Fuel Priming Pump, Fuel Transfer Pump .
Remote Shutoff Valve Group Oil Pump
Electrical Switches Oil Filter Housing
Systems Operation Oil Pan
Over speed Oil Sequence Valves
Low Engine Oil Pressure Oil Cooler
High Coolant Temperature Turbochargers
System Components Exhaust Manifolds
System Hydraulics After cooler
Hydraulic Circuits (Earlier) Governor
Hydraulic Circuits (Later)Governor Drive
Hydraulic Circuits, Later with an Hydra mechanical Shutoff Control
Alarm System Hydra mechanical Shutoff Drive
Testing and Adjusting Accessory Drive (Front)
Troubleshooting Oil and Water Pump Drive0 Oil Pans
Crankshaft Vibration Damper Oil Filter Bypass Valve
Crankshaft Front Seal and Wear Sleeve Duplex Oil Filter
Crankshaft Rear Seal and Wear Sleeve Oil Scavenge Pump
Front Drive Housing Exhaust Manifolds
Flywheel Turbochargers Flywheel Housing Air Intake Shutoff
Valve Covers Front Gear Groups
Rocker Shafts and Push Rods Auxiliary Drive
Fuel Injectors Tachometer Drive
Fuel Injection Control Linkage
Trunnion (Front) Cylinder Heads
Engine Front Support Group (Wide)
Valves Vibration Damper Group
Bridge Dowels Front Mounting Group
Connecting Rod Bearings Stub Shafts
Front Balancer Group Rear Gear Group Time Delay Relay
Spacer Plates Heaters, Jacket Water
Crankshaft Main Bearings Magnetic Pickup
Pistons96 Tachometer, Digital
Cylinder Liners Contactors
Camshafts Pressure Switches
Crankshaft Temperature Switches
Specifications for Engine Attachments Sending Units, Oil Pressure
49Y1-UP, 95Y1-UP, 27Z1-UP, 65Z1-UP, Tachometer, Electric
68Z1-UP, 71Z1-UP Gauges, Ammeter/Oil Pressure/
Ether Starting Aid6 Water Temperature
Primary Fuel Filter6 Air Shutoff Solenoids
Fuel Filter Change Indicator Group Air Compressor Group
Governor Air Control Valve Group
Electric Protective System for Engines Step Oil Pressure, Chart C2
Equipped with Reversal Protection9 Reversal Detection, Chart D4
Components0 Troubleshooting Procedures
Individual Circuit Description Over speed Setting Calibration, Procedure A6
Engine Stopped Starting Engine Deleted Deleted Crank Terminate, Speed Adjustment, Procedure B7
Engine Starts to Run: No Faults
Engine Runs at Rated Speed: Oil Step Calibration, Procedure C8
No Faults Over speed Verify Test, Procedure D9
Deleted Pressure (At Engine Speeds above Oil Step Reversal Detection, Procedure E0
Speed Setting) Deleted Sensor Assembly Verify, Procedure F1
Engine Shutdown Due to Fault: Deleted On/Off Time Delay (Relay), Procedure G3
Loss of Engine Oil Wiring Diagrams Engine Running Below Oil Step
Speed Setting: No Faults (or Just Electric Protective System Schematic
Accelerating through Step Speed) Deleted Engine Wiring Diagram
Engine Shutdown Due to Fault: Low Oil Pressure (At Engine Speeds Below Oil
Typical Junction Box Wiring Diagram
Step Speed Setting) Deleted Customer Wiring with Electric
Protective System Engine Shutdown Due to Fault:
Coolant Overheating Deleted Electrical Protective System for Generator Set,
Industrial and Marine Engines Engine Shutdown Due to Fault:
Engine Over speed Deleted Components
Engine Shutdown Due to Fault: Individual Circuit Description
Engine Reversal Deleted Engine Stopped6
Shutdown System with 2301 Electric Starting Engine
Governor Control: No Faults Deleted
Engine Starts to Run: No Faults
Troubleshooting Engine Runs at Rated Speed: No Faults
Functional Test Engine Shutdown Due to Fault:
System Problem Index6 Loss of Engine Oil Pressure (At Engine
System Troubleshooting Charts, Preliminary Checks Speeds Above Oil Step Speed Setting)
Engine Shutdown Due to Fault: Low Oil Over speed, Chart A Pressure (At Engine Speeds Below Oil
Step Speed Setting)
Crank Terminate, Chart B Engine Shutdown Due to Fault:
Coolant Overheating Engine Shutdown Due to Fault:
Engine Over speed Shutdown System with 2301 Electric Governor Control: No Faults
Electric Protective System Functional Tests
Speed Specification Chart Troubleshooting
Problem Identification Index
System Troubleshooting Charts, Preliminary Checks
System Arming, Chart A Over speed, Chart B
Crank Terminate, Chart C Step Oil Pressure, Chart D
Troubleshooting Procedures Over speed Setting Calibration, Procedure A
Crank Terminate Speed Adjustment, Procedure B
Oil Step Calibration, Procedure C
Over speed Verify Test, Procedure D
Magnetic Pickup Verify, Procedure E
On/Off Delay (Relay), Procedure F
Wiring Diagrams Electric Protective System Schematic
Engine Wiring Diagram Typical Junction Box Wiring Diagram
Customer Wiring with Electric
Protective System
Operation and Maintenance, 3508 Industrial
Safety Operation Section Model Views
Gauges Shutoff and Alarm System Components
Engine Controls Before Starting the Engine
Starting the Engine After Starting the Engine
Stopping the Engine After Stopping the Engine
Lifting Engine and Attachment
Engine Storage Maintenance Section
Serial Number Location
Maintenance Recommendations
Fuel, Coolant and Lubricant Specifications
Refill Capacities Engine Specifications
Recommended Lubricant Viscosities
Lubrication and Maintenance Chart
When Required Every 10 Service Hours or Daily
Every 50 Service Hours or Weekly
Every 100 Service Hours or 2 Weeks
Every 250 Service Hours or Monthly
Every 500 Service Hours or 3 Months
560 Every 1000 Service Hours or 6 Months
Every 2000 Service Hours or Year
Troubleshooting Section Engine


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